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Anti-spatter type proximity sensor E2EQ NEXT (E2E-X4B1D8-R 2M)

Anti-spatter type proximity sensor E2EQ NEXT E2E-X4B1D8-R 2M

Achieve equipment that does not cause sudden stop through "long distance detection".
[Features]
· Equipped with a high-luminance LED, the indicator light is visible from any position, even when fixing at 360°
· Using the e-jig (installation sleeve), replacement takes only 10 seconds
· Adoption of a cable with enhanced oil resistance provides an actual oil resistance value of 2 years
· Certified to UL standard (UL60947-5-2) and CSA standard (CSA C22.2 UL60947-5-2-14)

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Part Number

Configured Part Number is shown.

E2E-X4B1D8-R 2M

 

 

Proximity Sensor That Is Hard to Break With Far Outperform Long Sensing Distance

Created an equipment that does not cause sudden stop due to malfunction or collision.

Do you have the following issues?

Issue 1
Because the sensing distance is short, it is easy to collide with the detected object, causing sudden stoppage of production equipment.
Issue 2
When replacing the sensor, it takes a lot of time to adjust the distance properly. Depending on the work skill, the adjustment position varies, making the sensing unstable.
Issue 3
The cable deteriorates due to cutting oil.
Solution with proximity sensor E2E NEXT series.
Solution 1:
One of the world's longest sensing distance, 7 mm with M12 * With 1, there is no collision with the proximity sensor, enabling stable operation of the equipment.
Solution 2:
Replacing time approx. 10 seconds only * Significant reduction to 2. Eliminating the need for adjustment allows for installation in the same position by any worker
Solution 3:
2-Year Oil Resistance Based on IP67G + OMRON Oil Resistant Component Evaluation Standard.
 
*1. As of September 2017. According to OMRON research
*2. Time required to adjust the distance when installing a sensor. According to OMRON research

One of the World's Longest Sensing Distance, 7 mm With M12, Enables Stable Operation of Equipment Without Collision With Proximity Sensors.

E2E NEXT has achieved long sensing distance. It contributes to achievement of equipment that does not cause sudden stoppage due to malfunction or collision.

It Has Achieved Long-Distance Sensing That Is Approx. 2 Times That of Conventional Models

Proximity Sensor E2E/E2EQ NEXT Series:Related images

Even if the Dog Gets Away Due to Equipment Vibration, Sensing Errors Are Less Likely to Occur

Proximity Sensor E2E/E2EQ NEXT Series:Related images

Collision Is Less Likely to Occur Even if There Is Variation in the Mounting Position of the Workpiece or Deflection

Proximity Sensor E2E/E2EQ NEXT Series:Related images

The Replacement Time Is Greatly Reduced to Approx. 10 Seconds. Eliminating the Need for Adjustment Allows for Installation in the Same Position by Any Worker

<Conventional Type>

 

Proximity Sensor E2E/E2EQ NEXT Series:Related images

 

Temporarily secure the sensor

Check the position of the workpiece
↓↑Repeat until stable
Fine adjustment

Retighten to complete

Proximity Sensor E2E/E2EQ NEXT Series:Related images

<Just 10 Seconds Replacement Time Using the "e-jig">

 

Proximity Sensor E2E/E2EQ NEXT Series:Related images

 

Just insert and tighten.

The O-ring blocks contaminant such as cutting oil from entering the e-jig and secures positioning accuracy (IP67G)

It Can Be Installed in Existing Equipment

E2E NEXT provides nearly the same detection distance as the previous product even when downsized by one size (for M12, the detection distance is 7 mm, the same as the previous M18).
By combining it with the e-jig, you can easily upgrade existing equipment to allow sensor replacement in just 10 seconds.

 

1. Remove "M18" proximity sensor installed on existing equipment

 

2. Install "M18" size e-jig

 

3. Insert "M12" E2E NEXT series into the e-jig

Proximity Sensor E2E/E2EQ NEXT Series:Related images

2-Year Oil Resistance Based on IP67G + OMRON Oil Resistant Component Evaluation Standard.

E2E NEXT (long-distance type) e-jig prevents contaminant such as cutting oil and cutting chip from entering based on IP67G, and can be used in machining processes that use cutting oil.

Proximity Sensor E2E/E2EQ NEXT Series:Related images

It Contributes to Improving Usability and Flexibility

It Can Be Installed Without Worrying About the Direction of the Indicator Light

Proximity Sensor E2E/E2EQ NEXT Series:Related images

Increased Flexibility in Equipment Design by Downsizing

Adoption of E2E NEXT (long-distance type) contributes to downsizing of equipment from various points of view while maintaining the sensing distance.
Downsizing is possible because the sensing distance is approx. 2 times that of conventional models.

 M30M18M18M12M12M8Advantage
E2EE2E NEXTE2EE2E NEXTE2EE2E NEXT
Sensing Distance10 mm11 mm7 mm7 mm3 mm3 mm 
Detecting surface diameter30 mm18 mm18 mm12 mm12 mm8 mm1. Reduction of installation area
Body length60 mm54.3 mm55 mm46.1 mm47 mm36.8 mm2. Reduction of space in depth
Bending radius18 mm18 mm18 mm12 mm12 mm12 mm3. Reduction of space in depth
Cable Diameter6 mm6 mm6 mm4 mm4 mm4 mm4. Thinning of cable bundle

Easy to Place on the Welding Jig

Proximity Sensor E2E/E2EQ NEXT Series:Related images

Streamlined Inventory Model Management by Standardizing on a Single Sensor

Proximity Sensor E2E/E2EQ NEXT Series:Related images

Behind the Scenes of Product Development

Technology development started in 2000, which is the basis of the long-distance stable sensing technology installed in E2E-NEXT. The proximity sensor housing with as small as ⌀3 cylindrical shape is available as one of the smallest, for which the parts that can be mounted inside the housing are limited, and the main circuit needs to be integrated using semiconductor process technology. Accordingly custom ICs are used.

Custom ICs composed of analog circuits have been equipped, for conventional models.
The digital correction technology, which is an important factor to achieve long-distance stable sensing which is the key to E2E-NEXT, has a large circuit scale and requires a fundamental review of the circuit design. Accordingly the manufacture decided to adopt a digital-analog hybrid IC with a built-in digital circuit that allows for micro wiring.
The feature of this IC is that the oscillation amplitude of the proximity sensor can be digitally controlled and the adjustment amount for each sensor can be quantified and controlled.

The sensing distance-temperature characteristics of the proximity sensor are affected by the temperature characteristics of the parts and the layout of the circuit, so optimization is required for each model.
In addition, the correction amount of the sensing distance depends on the shape and position variation of the parts that make up the sensor, and the variation occurs.
In the past, this correction was adjusted in the intermediate process of production, but this was a large error factor.
Therefore, by writing the correction data of the sensing distance-temperature characteristics to the digital-to-analog hybrid IC using the manufacture's own communication means, the manufacture has achieved to perform correction in the final testing.

One of the most difficult point in the development of this digital-to-analog hybrid IC is that it was necessary to define all the requirements and incorporate them as IC specifications, even for the specifications that were implicitly determined from the conditions that were obvious for conventional analog ICs and past experience. For points that were insufficient in terms of the condition setting and incorporation into the specifications, it was often necessary to readjust the schedule due to many problems occurred.
By meeting the challenges without giving up, the manufacture has achieved one of the world's longest sensing distance* with a 2-wire proximity sensor.

* As of September 2017, according to a survey by OMRON Corporation

Related products

Proximity Sensor E2E/E2EQ NEXT Series:Related images

Proximity sensor E2E/E2EQ NEXT series e-jig (Mounting sleeve)

Proximity Sensor E2E/E2EQ NEXT Series:Related images

Anti-spatter type proximity sensor [E2EQ]

 

Part Number
E2E-X4B1D8-R 2M
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountDays to ShipScrew Detection Head Size Shielded / Non-shielded Operating Environment Amplifier Protection Structure (IEC) Detected Objects Case Material Detecting Surface Material Head Size Depth (range)
(mm)
Head Size Depth
(mm)
Protection Structure (DIN40050-9) Types Power Type Power Supply Voltage Output Mode Operation Mode Connection Method Cable Length
(m)
Cable Specifications Detection distance L1 details
(mm)
IO-Link Transmission Speed Body size Case detail Sensing Distance
(mm)
Protection Structure

MYR 520.99

1 Piece(s) 9 Day(s) or more M8Shield TypeStandard / Cold ResistanceAmplifier Built-in Type-Magnetic Metal-----Ultra long distance typeDC 3-wireDC10 to 30 V3-wire type (PNP)NOPre-Wired Type2Robot (flex resistant) PVC cableUp To 5COM2: 38.4 kbpsStandardWithout spatter resistant coating4IP67 / IP67G / IP69K

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